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Construction defects: falling stone cladding

Written by the engineers of Arad Bedek Bayit, led by engineer Ron Arad

Engineer Ron Arad
Arad Bedek Bayit

Stone cladding has been the subject of many articles, covering just about every way it can fail. There are, indeed, several failure modes that show up during a home inspection (bedek bayit). This article covers the most dangerous one: missing anchors.

There are two main ways to install stone cladding. One uses anchors that tie the stone to the iron mesh behind the cladding system; the other relies on adhesive. Adhesive bonding is a dangerous method with no Israeli standard behind it: it borrows practices from certain countries abroad without the knowledge or regulation those countries actually apply. The anchor method is the safe, correct approach, especially for thick stone (over 2 cm).

The real danger appears when workers use the anchor method but, out of ignorance or negligence, skip anchors or install too few, creating construction defects that later surface during an engineering home inspection.

Another important detail is the metal angle bracket installed under the bottom row of stone. It gives that row extra support if the anchors fail. The bottom row needs this support because, unlike the rows above it that rest on one another, it sits "in the air", often above openings or alongside balconies.

Here is an example from a recent project where a home inspection was carried out to find construction defects.

No anchors or bottom angle brackets were found. This was the bottom row of stone cladding on a wall, using stone 4.5 cm thick: very heavy stone.

This violates Israeli Standard 2378 for natural stone cladding and Mafmakh 378, section 106.3.2(b):

b) Determining the static scheme of the stone and its attachment points:

  • for horizontal loads: by the attachment points;
  • for vertical loads: by the location of the floor-level support bracket.

And section 201.5:

201.5 Angle brackets
Horizontal angle brackets that support the panels above them must be attached to the wall at ceiling level, or at vertical intervals no greater than 3.5 m.

The fix in these cases is to install angle brackets along every bottom row and anchor all the tiles in the building with bolts into the concrete walls. To limit the visual impact, the bolt head is sunk slightly below the surface and sealed with marble adhesive, then the stone is polished. It is expensive, thorough work, but necessary: without the repair, the danger is a genuine risk to life.

The engineers of Arad Bedek Bayit, led by building engineer Ron Arad, whom courts appoint as their own expert on construction defects. The company has been inspecting apartments and buildings since 2001. Engineer Ron Arad · More about the company

Real reviews on Google

4.9 out of 5 · 55 reviews

  • Arad Bedek Bayit prepared an engineering expert opinion to our satisfaction and brought about success in our lawsuit against the contractor… Warmly recommended

    Sharon Elkayam · a claim against a contractor

  • Professional, thorough, and excellent service throughout the process. A must for every apartment buyer. Highly recommended

    Ef Ya · buying an apartment

  • …Contractors regard Arad's reports as reliable, so it is relatively very easy to deal with them when it comes to getting the defects handled. Highly recommended

    Shalom Maoz · building committee and private client

  • …He found several flaws I had not noticed and, most important, moisture in a kitchen cabinet caused by a poorly sealed water pipe…

    Yonatan Y · new apartment

  • After a thorough survey, and after going through sample reports from several inspection companies, I chose Arad Bedek Bayit…

    Orit Horowitz · compared reports

  • …Thanks to them we made several essential repairs in the apartment we bought, things we had not seen and did not know about…

    Reut Azriel-Ifergan · dampness and resale

  • The engineer arrived on time, checked the apartment down to the smallest detail and came across as very thorough… much more than just a report.

    Arnon Meiri · building inspection

  • …The real solution to dampness and mold problems is found only with engineers who examine things in depth, professionally and objectively.

    Y. Bril · dampness and mold

  • Arad carried out a comprehensive inspection of the apartment for us before we bought it. The engineer was very courteous and professional, explained everything…

    Michal Torky · before buying

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